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AUTOMOTIVE

Largest automotive industry manufactures vehicles in 20 countries and areas around the world. Its global vehicle production volume exceeded 5.6 million in 2016, with products and services provided in more than 160 countries.

With an abundance of data and insufficient skilled resources to perform analysis, Largest automotive industry was keen to expand the benefits of using data to influence maintenance.

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AEROSPACE

Aerospace and defense companies build, move, and service some of the world’s most complex machines every day. The company does 90% of its business on aircraft manufacturing, covering the global market.

With a large number of orders on board, Aerospace manufacturers were keen on optimizing manufacturing processes by giving their workers real-time access to documented procedures, reference images and IoT data.

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FOOD & BEVERAGES

India is the largest producer, consumer and exporter of spices in the world today,contributing about 48 per cent of the world’s requirement of spices.

Owing to the emerging trends in the manufacturing industry, primarily Industry4.0, Largest spices manufacturer was looking for a solution that would help them continuously monitor their mission critical equipment across the plant and provide real-time information regarding machine health.

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INDUSTRIAL RUBBER

Leading Tyre manufacturer is a customer-focused, world-class manufacturer of tracks and tires for off-road vehicles. Acquiring most regions in the global market.

Faced with this risk of process & quality control, Leading Tyre manufacturer sought Prusight’s Smart solutions for autoclave process control, quality and record keeping of all the activities and processes.

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METAL ALLOY

India is the second largest steel and metal producer in the world today.

Largest metal industry was experiencing a major digital disconnect, which is the gap between the potential from digital transformation and the poor track record of successful implementations.

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TEXTILE

The Textile sector is one of the oldest industries in Indian economy dating back several centuries. Major changes came to the textile industry, with continuing technological innovations in machinery, synthetic fiber, logistics, and globalization of the business. 

Largest textile manufacturer was challenged with visibility to their inventory. They faced the problems of either running out of stock at the wrong time or carrying too much stock and thus decreasing cash flow while increasing expenses to warehouse extra materials.

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Process sight- Aerospace

The global aerospace parts manufacturing market size was estimated at USD 907.2 billion in 2019 and is expected to expand at a CAGR of 4.1%. Rising demand for lightweight, new-generation, and fuel-efficient aircraft, owing to the emphasis on reducing greenhouse emissions is predicted to boost the growth.

To keep pace with the competition, Curtiss faces several manufacturing process challenges.  Due to the length of time required for manufacturing, by the time the planes are ready, the airline companies are often facing a low market and therefore withdraw their orders

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Process sight – Automotive

Automobiles are an industry worth over 250 billion US dollars worldwide, with production trending towards efficiency and sustainability.

A major global automotive manufacturer had been experiencing unusually high failure rates.Most of the data on the shop floor was entered using a manual logbook and was not tallied or accounted for until the end of a shift or at the end of the day.

Their OEE was at about 50% and they were looking at improving this number to close to 80% or above.

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Vision Sight for real-time defect detection on textile

India is the world’s second-largest exporter of textiles and apparels, with a massive raw material and manufacturing base. The textile industry is a significant contributor to the economy, both in terms of its domestic share and exports.

India’s largest apparel manufacturer and exporter had the  entire workflow of individual workers including dependent tasks, sequential tasks, checklists, and recurring tasks. This process was manual and there was no consistency on the hourly outcome. They increased their speed and upgraded efficiency with the Prusight platform.

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Smart Energy Management – Boiler manufacturer

Manufacturing has emerged as one of the high growth sectors in the world. 

A leading heating equipment designer, manufacturer and supplier, have been in operation for over 30 years and are one of the largest heating companies in the world. They used Smart energy management solution on its operations available through Prusight to devise the saving actions that led it to reduce the standby energy use of its highest-consuming equipment by 65%.

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VISITOR SIGHT –  FMCG

The fast-moving consumer goods (FMCG) industry is mainly responsible for producing, distributing and marketing fast-moving consumer goods.

Major FMCG products manufacturers are associated with group companies all over the world. The manufacturer’s factory was a vast area with multiple departments. It was very hard for the security personnel to confirm the visitors’ appointments and lead them to the respective department. Prusight’s Visitor sight was brought in to help to address the challenge.

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