Intelligent Shop-floor

Prusight will accelerate your Industry 4.0 digital transformation journey

The need to monitor the process and possibly control the operations of the industrial systems from virtually anywhere is becoming hypercritical. Manufacturers are demanding that controlsystem product vendors develop interfaces that can extend and expand the functionalities of existing SCADA and PLC systems to include mobile devices.  Mobile solutions can be used to help embed quality processes across the entire manufacturing value chain — from quality inspection of incoming parts to verification of label printing and order dispatch. Mobile-based quality management can help in effectively implementing quality assurance programs and accurately executing the quality inspection process. It can also facilitate in-process optimization, collaboration, business planning and decision making.

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Prusight will help you scale up beyond the factory level, spanning the digital thread across the supply chain

Intelligent
Capable of analyzing, in real time, states and/or actions, in response to varying situations, requirements and past experiences, and updating data accordingly
Real-time
Actual time during which a process or event occurs. Within the Connected System, the input data & intelligent data is processed near real time (milliseconds) so it is available for immediate use
Connected
Enterprise is horizontally and vertically integrated to facilitate in real time the flow of intelligent data between people, process, technology, physical (Manufacturing) and virtual assets

Prusight will redesign your organizational and operational structure for faster adoption of Industry 4.0 solutions

Building a new shop-floor specific application can be a breeze for your workforce with Prusight. This not only reduces maintenance and development costs, but also empowers your workforce to explore new use cases specific to your industry and translate these newer use cases into an application instantly with Prusight’s smart industrial automation platform.

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Prusight will coordinate all material-management activities and provide real-time inventory visibility to help keep your lines moving.

Asset Efficiency
Every aspect of the intelligent shop-floor factory generates reams of data that, through continuous analysis, reveal asset performance issues that can require some kind of corrective optimization. This leads to lower asset downtime, optimized capacity, and reduced changeover time, among other benefits.
Improved Quality
The self-optimization that is characteristic of the intelligent shop-floor can predict and detect quality defect trends sooner, thus identifying discrete human, machine, or environmental causes of poor quality. This leads to lower scrap rates and lead times, increasing fill rates and yield.
Lower Costs
Optimized processes lead to more cost-efficient processes, those with more predictable inventory requirements, as well as reduced process and operations variability, providing an integrated view of the supply network with rapid, no-latency responses to sourcing needs, thus reducing costs further.
Safety & Sustainability
The intelligent shop-floor can also impart benefits around labor wellness and environmental sustainability. The types of operational efficiencies that a intelligent shop-floor can provide may result in a smaller environmental footprint than a conventional manufacturing process, with greater sustainability.
Built-to-Spec Quality
In addition to helping improve production efficiency, an MES error proofing application can also use enforceable work instructions to ensure workers build assembly products and sub assemblies to specification. This helps maximize first-pass quality and reduce scrap.
Information Coordination
Real-time connectivity to manufacturing systems allows you to capture process results, defects and attributes, that support key requirements, such as visual defect tracking, statistical process control and RCA. This information can be shared across business and shop-floor as part of regular KPI reporting.

Prusight is making manufacturing processes leaner, more responsive and quality-driven

Talk to our experts to understand how Prusight has increased production capacity by 60% in manufacturing industries

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